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Twin Screw Element Optimization Enhances Food Extrusion Performance

2026-10-31

에 대한 최신 회사 뉴스 Twin Screw Element Optimization Enhances Food Extrusion Performance

In food processing machinery, extruders serve as core equipment for continuous mixing and material extrusion. Twin-screw elements are a critical component in determining production efficiency and product quality, and their design and materials directly affect machine durability and food safety.

Core technical parameters

The performance specifications of screw elements are a primary consideration in selection. In the special environment of food processing, hardness and wear resistance are key measures of quality, typically requiring a hardness standard of 58–60 HRC. The following are typical technical specifications for such components:

Parameter Specification
Hardness 58–60 HRC
Diameter range 15.6 mm to 260 mm
Common materials 6542 / 1.2379 / WR2 / WR5 / WR14
Surface treatment Sand-grinding treatment

The component range covers diameters from 15.6 mm to 260 mm. Common materials include 6542, 1.2379, WR2, WR5 and WR14, with sand-grinding treatment applied to the surface.

Selection and maintenance guidance

When selecting screw elements, operators should confirm not only diameter and material grade but also the connection method, such as an internal spline design. Material choice should be based on the characteristics of the processed material to ensure stable geometric dimensions during long-term operation.

Material selection should account for the abrasiveness and corrosiveness of the production environment. Users are advised to clarify these conditions at the time of purchase and to match the material grade to the actual material composition and equipment requirements.

Regular inspection of screw wear is also necessary. Checking the wear state at planned intervals can help maintain stable extruder operation and reduce the risk of unexpected declines in mixing or extrusion performance.

Frequently Asked Questions
How should screw material be selected for a given processed material?
Selection should be based on the material’s abrasiveness and corrosiveness. For high wear-resistance requirements, WR-series alloys may be considered, and the specific grade should be matched to equipment manufacturer recommendations and the actual material composition.
What effect does surface treatment have on processing?
Sand-grinding treatment can improve surface roughness, reduce material adhesion to the screw surface, and help improve the uniformity of material conveyance and cleaning efficiency.
When should screw elements be replaced?
When the outer diameter wear exceeds the design tolerance, or when extrusion efficiency drops markedly or material mixing becomes uneven, actual dimensions should be measured and compared with the original parameters. Replacement should be carried out when necessary.

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